Hastelloy Forged Fittings

At Stellanox Steel, we manufacture and supply premium-grade Hastelloy Forged Fittings engineered for critical service in high-pressure, high-temperature, and chemically aggressive environments. Crafted from robust nickel-based alloys like Hastelloy C276, C22, B2, and G30, these fittings provide a secure and leak-free solution for connecting pipes in chemical processing, marine, offshore, oil & gas, and power generation sectors.

Our forged fittings are available in socket weld, threaded, and custom configurations, with pressure ratings up to 9000#, conforming to ASME B16.11, MSS SP-83, and ASTM B564 standards.

What are Hastelloy Forged Fittings?

Hastelloy Forged Fittings are forged, high-strength connectors designed for small-bore, high-pressure piping systems where superior corrosion resistance, pressure containment, and structural reliability are essential. Unlike standard cast or machined fittings, forged fittings are produced by hot working solid alloy billets into precise shapes, offering denser grain structure, improved mechanical strength, and enhanced service life.
Products
Stainless Steel
Carbon Steel
Duplex Stainless Steel
Super Duplex Stainless Steel
Alloy Steel
Titanium
Hastelloy
Inconel
Monel
Aluminium
Copper
Pure Nickel
Flanges
Forged Fittings
Valves
Fasteners

Key Features

✅ Excellent Resistance to Corrosive Acids, Chlorides & Halides

✅ Withstands High Pressure and Temperature Cycles

✅ Available in Threaded (NPT/BSP) and Socket Weld Ends

✅ Superior Mechanical Strength due to Forging Process

✅ Ideal for Confined Spaces and Critical Connections

✅ Globally Approved: ASTM, ASME, EN, NACE

Grades

  • Hastelloy C276 (UNS N10276) Forged Fittings
  • Hastelloy C22 (UNS N06022) Forged Fittings
  • Hastelloy C2000 (UNS N6200) Forged Fittings
  • Hastelloy G30 (UNS N06030) Forged Fittings
  • Hastelloy B2 (UNS N10665) Forged Fittings
  • Hastelloy B3 (UNS N10675) Forged Fittings
  • Hastelloy X (UNS N06002) Forged Fittings

Specification

Property Details
Product Hastelloy Forged Fittings
Available Grades C276, C22, B2, B3, G30, X
Standards ASME B16.11, MSS SP-79/83/95, ASTM B564
Types Available Elbow (45°, 90°), Tee, Union, Cross, Cap, Coupling, Bushing, Plug
Sizes 1/8" to 4" (DN6–DN100)
Pressure Ratings 2000#, 3000#, 6000#, 9000#
Connection Types Threaded (NPT/BSPT), Socket Weld
Surface Finish Pickled, Bright Annealed, Machined
Testing & Certification EN 10204 3.1/3.2, PMI, UT, IGC, NDT, Hydro Test, NACE MR0175 Approved

Chemical Composition

Element Composition (%)
Nickel (Ni) ~57.0
Molybdenum 15.0 – 17.0
Chromium 14.5 – 16.5
Iron (Fe) 4.0 – 7.0
Tungsten (W) 3.0 – 4.5
Carbon (C) ≤ 0.01
Silicon (Si) ≤ 0.08

Mechanical Properties

Property Value
Tensile Strength ≥ 760 MPa
Yield Strength ≥ 280 MPa
Elongation ≥ 40%
Hardness ≤ 90 HRB
Density ~8.89 g/cm³

Equivalent Grades

Standard Equivalent Grade
UNS N10276, N06022
ASTM B564
DIN / EN 2.4819, 2.4602
ISO NiMo16Cr15W

Weight

Fitting Type Size (inches) Approx. Weight (kg) End Type
Socket Weld Elbow 1" 0.39 SW
Socket Weld Tee 1" 0.51 SW
Socket Weld Cross 1" 0.68 SW
Threaded Coupling 1" 0.45 THD
Union 1" 0.70 THD/SW
Hex Plug 1" 0.20 THD
Threaded Cap 1" 0.30 THD
Bushing (Threaded) 1" × ¾" 0.25 THD

Applications

✅ Chemical Processing Units: Acid injection systems, high-pressure manifolds

✅ Petrochemical Refineries: Compact pipeline connections in corrosive zones

✅ Marine & Offshore Installations: Saltwater piping in confined spaces

✅ Power & Nuclear Plants: Instrumentation and steam piping connectors

✅ Pulp & Paper Processing: Bleaching lines, digesters, and chlorine systems

✅ Desalination Plants: Brine distribution systems, compact water outlets

Benefits

🌟 Leak-Proof Connections for Critical Service Lines

🌟 Longer Operational Lifespan = Fewer Replacements

🌟 Extremely Reliable in High-Stress Environments

🌟 Minimal Downtime and Maintenance Costs

🌟 Tested for Structural and Chemical Integrity

Frequently Asked Questions

Explore our FAQs for insights on materials, customization, and delivery.
What are forged fittings used for?
Forged fittings are used for small-diameter, high-pressure piping systems to ensure compact, leak-tight connections in corrosive and high-temperature applications.
How do forged fittings compare to butt weld fittings?
Forged fittings are used for lower pipe diameters (≤4″) and allow threaded/socket connections, while butt weld fittings are preferred for larger, weld-based connections.
Are Hastelloy forged fittings weldable?
Yes. They exhibit excellent weldability, especially when using matching filler metals and inert shielding gases.
What pressure classes are available in Hastelloy forged fittings?
Pressure ratings include 2000#, 3000#, 6000#, and 9000# depending on fitting type and wall thickness.

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