Alloy Steel Round Bar

Stellanox Steel is a premium manufacturer and supplier of Alloy Steel Round Bars engineered for superior strength, toughness, wear resistance, and performance under pressure. Our round bars are widely used in oil & gas, aerospace, automotive, defense, and heavy machinery industries — wherever reliability under high-stress and dynamic conditions is critical.

Available in a wide range of sizes, grades, and heat-treated conditions, our alloy steel round bars are designed for everything from precision machining to load-bearing structural components.

What are Alloy Steel Round Bar?

Alloy Steel Round Bars are solid cylindrical rods made from carbon steel alloyed with elements such as chromium, molybdenum, nickel, and vanadium. These alloying elements enhance the hardness, strength, wear resistance, and toughness of the material, making it ideal for high-performance applications.

They are often used for components that undergo high torque, pressure, or rotational stress — such as shafts, gears, axles, pins, rollers, and connecting rods.

Key Features of Alloy Steel Round Bar

  • Exceptional Strength and Toughness: Handles high mechanical loads without deformation.
  • Superior Hardenability: Ideal for heat treatment, case hardening, or quenching & tempering.
  • Outstanding Wear and Fatigue Resistance: Suitable for repetitive stress applications.
  • Machinable and Weldable: Easily adapted for precision components.
  • Available in a Variety of Grades: 4130, 4140, 4340, EN19, EN24, and more.
  • Consistent Surface Finish and Straightness: For precise CNC, forging, or fabrication use.

Specification Chart – Alloy Steel Round Bar

Property Details
Product Alloy Steel Round Bar
Common Grades AISI 4130, 4140, 4340, 8620, EN19, EN24, 42CrMo4, SCM440
Manufacturing Standards ASTM A29, A193, A276, EN 10083, JIS G4105
Size Range Diameter: 6 mm to 600 mm
Length Range 3 to 12 meters (custom cut-to-length available)
Surface Finish Options Hot Rolled, Cold Drawn, Peeled, Polished, Turned & Ground
Condition Annealed, Normalized, Quenched & Tempered, Case Hardened
Testing & Certification UT, MPI, Hardness, Mechanical Testing, EN 10204 3.1/3.2

Chemical Composition Chart – Alloy Steel Round Bar

Element Symbol Composition (%)
Carbon C 0.38 – 0.43
Chromium Cr 0.80 – 1.10
Molybdenum Mo 0.15 – 0.25
Manganese Mn 0.75 – 1.00
Silicon Si 0.15 – 0.30
Sulfur S ≤ 0.040
Phosphorus P ≤ 0.035
Iron Fe Balance

Mechanical Properties Chart – Alloy Steel Round Bar

Property Value
Tensile Strength (MPa) 850 – 1000
Yield Strength (MPa) ≥ 655
Elongation (%) 16 – 20
Hardness (HB) 230 – 280
Impact Resistance Excellent

Equivalent Grades Chart – Alloy Steel Round Bar

Standard Equivalent Grades
ASTM AISI 4130, 4140, 4340
EN 42CrMo4, 34CrNiMo6, 36CrNiMo4
JIS SCM430, SCM440
IS EN19, EN24, 40Cr4Mo3

Alloy Steel Round Bar Weight Chart (kg/m²)

Diameter (mm) Weight per Meter (kg) Weight per 3 m (kg) Weight per 6 m (kg)
60.220.661.32
80.401.202.40
100.621.863.72
120.892.675.34
141.213.637.26
161.584.749.48
182.006.0012.00
202.477.4114.82
222.998.9717.94
253.8611.5823.16
284.8314.4928.98
305.5616.6833.36
326.3218.9637.92
367.9923.9747.94
409.8729.6159.22
4512.5137.5375.06
5015.4246.2692.52
6022.2166.63133.26

Applications of Alloy Steel Round Bar in Various Industries

Stellanox Steel’s Carbon Steel products are valued for their strength, machinability, and cost-effectiveness across multiple sectors:
Oil And Gas Industry
Marine Industry
Building And Structural Steel
Power and Energy
Aerospace
Defence

Benefits of Alloy Steel Round Bar

  • Superior Strength-to-Weight Ratio: Enables compact designs without sacrificing integrity.
  • Custom Heat Treatment Options: Can be tailored for specific performance needs.
  • Exceptional Fatigue and Wear Resistance: Increases longevity in moving machinery.
  • Easy to Machine and Weld: Efficient for mass production and custom builds.
  • Cost-Effective High Performance: Ideal substitute for costlier materials in demanding applications.

Frequently Asked Questions

Explore our FAQs for insights on materials, customization, and delivery.
What is the difference between EN19 and AISI 4140 round bars?
Both are similar chromium-molybdenum steels. EN19 is the European equivalent of 4140, offering comparable strength, toughness, and hardness.
Are alloy steel round bars suitable for welding and machining?
Yes, they can be machined and welded with appropriate procedures and pre/post heat treatment when required.
Can alloy bars be supplied in pre-machined or precision-ground condition?
Absolutely. We offer peeled, centerless ground, turned, and custom-tolerance bars ready for CNC and precision applications.
What are the common sizes and tolerances available?
Sizes range from 6 mm to 600 mm diameter. Tolerances can be h9, h10, or as per custom requirement.

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