Nickel Forgings

Stellanox Steel manufactures and supplies precision-engineered Nickel Forgings made from high-purity grades such as Nickel 200 (UNS N02200) and Nickel 201 (UNS N02201). Designed to withstand corrosive chemicals, high temperatures, and mechanical stress, our nickel forgings are ideal for valves, flanges, rings, shafts, blocks, and custom shapes used in chemical plants, marine systems, aerospace, nuclear facilities, and electrical infrastructure.

Forged for superior grain structure, strength, and reliability, our nickel products conform to ASTM B564, ASME, DIN, and ISO standards.

What are Nickel Forgings?

Nickel Forgings are components made from pure nickel that have been shaped under extreme pressure to enhance mechanical strength, impact resistance, and dimensional stability. Due to their exceptional corrosion resistance, thermal endurance, and workability, nickel forgings are widely used in industries where high-integrity parts are essential for long-term performance in aggressive environments.

These forged components are available in various shapes including discs, rings, nozzles, blocks, bars, and custom profiles.

Products
Stainless Steel
Carbon Steel
Duplex Stainless Steel
Super Duplex Stainless Steel
Alloy Steel
Titanium
Hastelloy
Inconel
Monel
Aluminium
Copper
Pure Nickel
Flanges
Forged Fittings
Valves
Fasteners

Key Features

Superior Resistance to Acids, Alkalis, and Chlorides

Excellent Thermal Stability and Electrical Conductivity

Ideal for High-Stress and High-Temperature Environments

Available in Open Die, Closed Die, Ring, and Precision Forgings

Exceptional Weldability and Formability

Conforms to ASTM B564, ASME, ISO, and NACE Standards

Specification

Property	Details
Product	Nickel Forgings
Grades Available	Nickel 200 (N02200), Nickel 201 (N02201)
Shapes Available	Discs, Rings, Bushings, Blocks, Shafts, Custom Profiles
Size Range	Up to 1000 mm diameter or 2000 mm length (custom on request)
Forging Methods	Open Die, Closed Die, Seamless Rolled Ring
Heat Treatment	Annealed, Solution Annealed, Tempered
Surface Finishes	Machined, Polished, Shot-Blasted, Pickled
Standards	ASTM B564, ASME SB564, ISO 9723, DIN EN 10222-5
Certification	EN 10204 3.1/3.2, ISO, PED, RoHS, NORSOK

Chemical Composition

Element	Composition (%)
Nickel (Ni)	≥ 99.0
Iron (Fe)	≤ 0.4
Copper (Cu)	≤ 0.25
Manganese (Mn)	≤ 0.35
Carbon (C)	≤ 0.15 (200), ≤ 0.02 (201)

Mechanical Properties

Property	Value
Tensile Strength	≥ 380 MPa
Yield Strength	≥ 105 MPa
Elongation	≥ 45%
Impact Resistance	High
Hardness	~80 HB

Equivalent Grades

Standard	Equivalent Grade
ASTM	B564
DIN / EN	2.4060, 2.4061
UNS	N02200, N02201
ISO	Ni99.2, Ni99.6

Weight

Forging Type	Size (inches)	Approx. Weight (kg)	Common Use
Forged Ring	6" OD x 2" Thick	11.2	Flanges, pressure-retaining rings
Forged Disc	8" OD x 2" Thick	18.4	Seals, base plates
Forged Shaft	3" Dia x 1 m	18.6	Marine and chemical pumps
Forged Block	100 x 100 x 100mm	80.0	Machined valve components

Applications

Chemical Processing Plants: Forged flanges, rings, nozzles, valve bodies

Aerospace & Defense: Engine rings, structural fasteners, fuel system connectors

Marine & Offshore: Saltwater-resistant shafts, pumps, couplings

Power Generation & Nuclear: Reactor internals, turbine rings, containment flanges

Electrical Systems: High-conductivity connector blocks, grounding components

Food & Medical Equipment: Non-reactive forged blocks, rods, and inserts

Benefits

High-Strength, Low-Maintenance Metal for Critical Systems

Retains Toughness at Cryogenic and Elevated Temperatures

Highly Machinable & Weldable for Custom Fabrication

Resistant to Corrosion in Hydrochloric, Sulfuric, and Alkaline Media

Improved Grain Flow for Enhanced Mechanical Integrity

Third-Party Tested & Globally Certified

Frequently Asked Questions

Explore our FAQs for insights on materials, customization, and delivery.

What’s the benefit of forged nickel over machined bars?

Forging aligns the grain flow with the component’s shape, enhancing strength, durability, and fatigue resistance compared to machined bars.

Can nickel forgings be used in nuclear environments?

Yes. Nickel 200/201 forgings are non-reactive and thermally stable, making them ideal for nuclear reactors and containment systems.

Are custom shapes or sizes available?

Absolutely. We offer custom nickel forgings based on client drawings, including flanges, rings, bushings, and other components.

Is heat treatment offered for nickel forgings?

Yes. We offer annealed, solution-annealed, and normalized heat treatments per application need.

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