Monel Pipe Fittings

Stellanox Steel manufactures and supplies high-performance Monel Pipe Fittings designed for extreme environments involving corrosive fluids, seawater, high pressures, and elevated temperatures. Made from premium Monel 400 and Monel K500, these fittings offer exceptional resistance to acids, alkalis, and chloride-induced corrosion, making them ideal for marine, offshore, chemical, oil & gas, and power plant piping systems.

Our Monel pipe fittings are available in butt weld, socket weld, threaded, and flanged types, adhering to global standards like ASME B16.9, B16.11, and ASTM B366.

What are Monel Pipe Fittings?

Monel Pipe Fittings are used to connect, redirect, or terminate pipe segments in systems where conventional alloys fail due to saltwater exposure, acidic media, or thermal cycling. These fittings combine the toughness and strength of Monel with precision engineering to deliver leak-proof performance, even in the most corrosive and demanding environments.

They are ideal for small to medium diameter piping systems across chemical plants, desalination facilities, and marine infrastructure.

Products
Stainless Steel
Carbon Steel
Duplex Stainless Steel
Super Duplex Stainless Steel
Alloy Steel
Titanium
Hastelloy
Inconel
Monel
Aluminium
Copper
Pure Nickel
Flanges
Forged Fittings
Valves
Fasteners

Key Features

✅ Superior Resistance to Seawater, Hydrofluoric & Sulfuric Acids

✅ High Tensile and Yield Strength

✅ Withstands Extreme Temperature Fluctuations

✅ Available in Butt Weld, Socket Weld, Threaded, and Flanged Ends

✅ Non-Magnetic in Annealed Condition

✅ Complies with ASME, ASTM, DIN, ISO, and NACE Standards

Grades

  • Monel 400 Pipe Fittings
  • Monel K500 Pipe Fitings

Specification

Property Details
Product Monel Pipe Fittings
Grades Available Monel 400, Monel K500
Fitting Types Elbows, Tees, Reducers, Crosses, Caps, Stub Ends, Unions, Couplings
Connection Types Butt Weld, Socket Weld, Threaded (NPT/BSP), Flanged
Size Range ½" NB to 24" NB
Pressure Ratings 150#, 300#, 600#, 900#
Standards ASME B16.9, B16.11, MSS SP-43, ASTM B366, EN 10253
Testing & Certification EN 10204 3.1/3.2, PMI, Hydro, IGC, UT, NACE MR0175

Chemical Composition

Element Composition (%)
Nickel (Ni) ≥ 63.0
Copper (Cu) 28.0 – 34.0
Iron (Fe) 2.0 – 2.5
Manganese (Mn) ≤ 2.0
Carbon (C) ≤ 0.30
Silicon (Si) ≤ 0.50

Mechanical Properties

Property Value
Tensile Strength ≥ 550 MPa
Yield Strength ≥ 170 MPa
Elongation ≥ 35%
Hardness ≤ 65 HRB
Density ~8.80 g/cm³

Equivalent Grades

Standard Equivalent Grade
ASTM B366
UNS N04400, N05500
DIN / EN 2.4360, 2.4375
ISO NiCu30Fe

Weight

Fitting Type Size (inches) Approx. Weight (kg) Connection Type
90° Elbow LR 1" 0.28 Butt Weld
90° Elbow LR 2" 0.63 Butt Weld
Equal Tee 2" 0.82 Butt Weld
Equal Cross 2" 1.20 Butt Weld
Concentric Reducer 3" × 2" 1.60 Butt Weld
End Cap 2" 0.40 Butt Weld
Stub End 3" 1.10 Lap Joint
Threaded Coupling 1" 0.44 Threaded
Threaded Coupling 2" 0.92 Threaded
Union (Threaded/SW) 1" 0.68 Threaded/SW
Union (Threaded/SW) 2" 1.38 Threaded/SW

Applications

✅ Marine Engineering: Seawater piping, condensers, saltwater scrubbers

✅ Chemical Processing: Acid handling lines, reaction systems, evaporator connections

✅ Oil & Gas: Offshore pipeline manifolds, downhole tool fittings, separator systems

✅ Power Generation: Boiler feed lines, cooling loops, condensate return

✅ Nuclear Plants: Heat recovery piping, containment systems

✅ Desalination Plants: High-salinity brine lines, reverse osmosis feed lines

Benefits

🌟 Immune to Chloride, Brine, Acid & Alkali Attack

🌟 Performs in High-Pressure and High-Heat Applications

🌟 Long-Term Performance = Low Lifecycle Cost

🌟 Weldable, Machinable, and Easy to Install

🌟 Globally Certified for Mission-Critical Piping Systems

Frequently Asked Questions

Explore our FAQs for insights on materials, customization, and delivery.
Are Monel pipe fittings better than stainless steel in marine systems?
Yes. Monel offers significantly better resistance to saltwater and chloride stress cracking than stainless steel.
Can Monel pipe fittings be welded on-site?
Yes. Monel 400 and K500 can be welded using standard TIG/MIG welding with suitable Monel filler wires.
What’s the difference between Monel 400 and K500 fittings?
Monel K500 offers higher mechanical strength due to precipitation hardening, making it better for high-load systems.
Are Monel fittings suitable for chemical injection lines?
Absolutely. Monel is ideal for aggressive acid environments like hydrofluoric and sulfuric acid service lines.

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