Monel Round Bar
Stellanox Steel is a reliable manufacturer and exporter of Monel Round Bars engineered for high-performance applications involving extreme corrosion, seawater exposure, and elevated temperatures. Crafted from top-grade nickel-copper alloys like Monel 400 and Monel K500, these solid cylindrical bars offer superior strength, exceptional resistance to acids and salts, and high reliability under mechanical stress.
Monel round bars are available in hot rolled, cold drawn, centerless ground, and polished finishes—ideal for use in marine components, pump shafts, heat exchanger bolts, and structural elements.
What are Monel Round Bars?
Monel Round Bars are solid, corrosion-resistant rods designed for structural and mechanical use in critical fluid systems, marine hardware, and chemical equipment. Known for their outstanding resistance to hydrofluoric acid, alkalis, and saltwater, Monel bars are widely used in industries that demand reliability, machinability, and longevity under stress.
Monel 400 is widely used for general corrosion resistance, while Monel K500 provides added strength through age-hardening for high-load environments.
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Stainless Steel |
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Carbon Steel |
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Duplex Stainless Steel |
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Super Duplex Stainless Steel |
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Alloy Steel |
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Titanium |
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Hastelloy |
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Inconel |
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Monel |
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Aluminium |
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Copper |
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Pure Nickel |
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Flanges |
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Forged Fittings |
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Valves |
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Fasteners |
Key Features
Superior Resistance to Salts, Acids, Alkalis, and Chlorides
Non-Magnetic and Spark-Resistant
Excellent Mechanical Strength at Elevated Temperatures
Good Machinability, Weldability, and Fabrication Properties
High Fatigue, Stress-Corrosion, and Cavitation Resistance
Available in Multiple Grades and Tolerance Classes
Grades
- Monel 400 Round Bar
- Monel K500 Round Bar
Specification
| Property | Details |
|---|---|
| Product | Monel Round Bar |
| Grades Available | Monel 400, Monel K500 |
| Manufacturing Standards | ASTM B164 (400), B865 (K500), ASME SB164/SB865, EN 2.4360 / 2.4375 |
| Diameter Range | 6 mm to 300 mm (1/4" to 12") |
| Length Range | Up to 6 meters (custom cut available) |
| Finishes | Hot Rolled, Cold Drawn, Peeled, Centerless Ground, Polished |
| Tolerances | h9, h10, or as per customer specification |
| Heat Treatment | Annealed (400), Aged (K500) |
| Testing & Certification | EN 10204 3.1/3.2, PMI, NACE MR0175, Ultrasonic, Hardness, UT |
Chemical Composition
| Element | Composition (%) |
|---|---|
| Nickel (Ni) | ≥ 63.0 |
| Copper (Cu) | 28.0 – 34.0 |
| Iron (Fe) | 2.0 – 2.5 |
| Manganese (Mn) | ≤ 2.0 |
| Silicon (Si) | ≤ 0.50 |
| Carbon (C) | ≤ 0.30 |
Mechanical Properties
| Property | Value |
|---|---|
| Tensile Strength | ≥ 965 MPa |
| Yield Strength | ≥ 690 MPa |
| Elongation | ≥ 20% |
| Hardness | 200–300 HB |
| Density | ~8.44 g/cm³ |
Equivalent Grades
| Standard | Equivalent Grade |
|---|---|
| ASTM | B164, B865 |
| UNS | N04400, N05500 |
| DIN / EN | 2.4360, 2.4375 |
| ISO | NiCu30Fe |
Weight
| Diameter (mm) | Weight per Meter (kg) | Weight per 3 m (kg) | Weight per 6 m (kg) |
|---|---|---|---|
| 6 | 0.25 | 0.75 | 1.50 |
| 8 | 0.44 | 1.32 | 2.64 |
| 10 | 0.69 | 2.07 | 4.14 |
| 12 | 1.00 | 3.00 | 6.00 |
| 16 | 1.77 | 5.31 | 10.62 |
| 20 | 2.76 | 8.28 | 16.56 |
| 25 | 4.32 | 12.96 | 25.92 |
| 30 | 6.22 | 18.66 | 37.32 |
| 40 | 10.98 | 32.94 | 65.88 |
| 50 | 17.27 | 51.81 | 103.62 |
Applications
Marine Systems: Propeller shafts, fasteners, seawater pump shafts
Oil & Gas: Downhole tools, control valves, compressor shafts
Chemical Processing: Agitator shafts, acid-resistant components, pump rods
Power & Nuclear Plants: Condenser bolts, steam fasteners, structural rods
Aerospace Industry: Exhaust system components, structural support rods
Defense & Military: High-pressure connectors, armor components
Benefits
Performs in Saltwater, Acids, and Industrial Chemicals
Withstands Mechanical Load, Fatigue, and Thermal Cycling
Maintains Strength from Cryogenic to Elevated Temperatures
Highly Machinable and Customizable for Any Industry
Long Service Life = Low Maintenance Costs
Compliant with Global Industrial & Defense Standards
2025 Stellanox Steel |